5S Workshop

The 5S or 6S workplace organization is one of the most important methods of lean management.
It is a systematic approach to maintaining an efficient, safe and clean workplace. Ideally with minimal search times. Continuous improvement in companies starts small and then turns into big improvements. 5S or 6S is divided into 5 or 6 steps, allowing areas to be redesigned step by step. In addition to the benefits of organized workplaces, you also gain more space and reduce errors in processes.

Quick Info

Dauer auf Anfrage
- 1
Termine auf Anfrage
- 3
- 5

Contents

● Introduction to 5S / 6S

● The 5S cycle and activities

● Stumbling blocks

● 5S as a system in the company

● Workplace monitoring

● Employee behavior

● The red tag process

● The 5S inspection list

● The improvement list

● Dealing with rejected parts

● Visual control on the store floor

● 5S in the company

● Standards through check sheets

● 5S feedback and audit process

● 5S implementation roadmap

● Gemba Walk, Kaizen Blitz

● Benchmarking of a 5S system

● Office, IT, Finance & Sales

Key information

The 5S method is an organizational and workplace design method that aims to optimize working environments, increase efficiency and improve safety in the workplace. The five S’s stand for sorting, systematization, cleanliness, standardization and self-discipline.

  1. Sorting (Seiri): Refers to sorting out and disposing of unnecessary items in the workplace in order to keep only what is necessary and reduce clutter. This helps to increase efficiency and improve workplace safety.
  2. Systematize (Seiton): Involves organizing and arranging the remaining items in the workplace to enable efficient working. Everything should have a fixed place and be easily accessible to minimize wasted time and unnecessary movement.
  3. Cleanliness (Seiso): Requires regular cleaning and maintenance of the workplace to create a clean and tidy environment. This not only contributes to aesthetic improvement, but also to safety and accident prevention.
  4. Standardization (Seiketsu): Aims to develop and implement standards and procedures to maintain the order and cleanliness achieved. This creates clarity and consistency in the workplace and facilitates continuous improvement.
  5. Self-discipline (Shitsuke): Emphasizes the importance of employee self-discipline and ownership to adhere to established standards and procedures. This requires training, motivation and continuous monitoring.

In summary, the 5S method promotes a cultured work environment that improves productivity, efficiency and safety in the workplace. It is used in various industries and organizations worldwide to optimize work processes and increase the quality of work.

History

The history of the 5S method dates back to the 20th century and is closely linked to the development of the Toyota Production System (TPS), which serves as the basis for lean management.


The origins of the 5S method lie in Japan, where it was developed in the 1950s as part of quality initiatives in the automotive industry. The method was first used by Toyota to improve efficiency, quality and safety in production.


Although the exact history of its origin is not clearly documented, the 5S method is often associated with the Japanese term “Seiri, Seiton, Seiso, Seiketsu, Shitsuke”, which represents the five steps of the method.


During Japan’s economic recovery after the Second World War, increasing efficiency and reducing waste played a crucial role in the competitiveness of companies. The 5S method proved to be an effective tool for promoting order, cleanliness and discipline in the workplace and increasing productivity.
In the following decades, the 5S method was widely adopted by Japanese companies and became an integral part of the lean management system. Later, the method was also recognized internationally and implemented in various industries and organizations around the world to optimize work processes and improve quality. Today, the 5S method is one of the fundamental methods of lean management and is used worldwide by companies striving for increased efficiency and continuous improvement.

Usage

● Production and manufacturing

● Office environments

● Healthcare

● Service sector

● Logistics and warehousing

● Educational institutions

 

Benefit

Risks

Contact form